Lock Assembly Automation for Sandhar Automotives, Gurgaon
In 2009-2012, Sasyaka Engineering supplied an semi-automated lock assembly (lock side cover) machine to Sandhar Automotives, Gurgaon. In order to surmount the process of manually assembling small sub components, we meticulously designed a machine that provided automated assembly, as well, as complete in-line testing of the parts. This helped detect missing parts and increased productivity for the Company.
The machine developed was a 7 station assembly machine with automatic feeding, part detection, selective orientation of parts, metal caulking using a hydro pneumatic press, die design, torsion spring orientation, handling and pretensioning as well as lock testing before unloading. With quality controlled input child parts, this machine would deliver a finished part on an average once every 3.2s. It is a standalone machine which used pneumatics, servo motors as well as hydropneumatic press.