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Weld Strength Test Rig for Arvin Meritor, LVS in USA

Posted by on 6:36 AM in Projects | Comments Off on Weld Strength Test Rig for Arvin Meritor, LVS in USA


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Weld Strength Test Rig for Arvin Meritor, LVS in USA

Sasyaka Engineering designed a table top test rig machine to to verify the weld/solder quality of contactors on an electronic sub-assemby. This is a destructive test and is conducted on random sampling basis. The system consists of an indexing fixture which can accommodate different models that have to go through the same test. A tension/compression loadcell is equipped with a fixture that is further attached to the brass contactor. This is a machine used both in the developemental phase of the product as well as at the time of confirmation of...

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Gear Shifter Muddy Water Test for Dura Auto Parts in Pune

Posted by on 6:50 AM in Projects | Comments Off on Gear Shifter Muddy Water Test for Dura Auto Parts in Pune


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Gear Shifter Muddy Water Test for Dura Auto Parts in Pune

Sasyaka Engineering has closely worked with Dura on two major projects. We have designed and built a water resistance test rig for a gear shifter. The machine was designed to test the product endurance of rubber parts over a lifetime of 100000 cycles with a continuous spray of water which can either be salty or muddy or both. The cycle sequence or recipe is as recommended by the end user for this particular product. The shifter was to be mounted in the ‘in-vehicle’ condition with water being sprayed at a particular pressure almost...

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Gear Shifter Poke Yoke Assembly Station for Dura Auto Parts in Pune

Posted by on 6:51 AM in Projects | Comments Off on Gear Shifter Poke Yoke Assembly Station for Dura Auto Parts in Pune


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Gear Shifter Poke Yoke Assembly Station for Dura Auto Parts in Pune

Sasyaka Engineering has developed intelligent assembly stations for Dura based on poke yoke features during assembly. This machine was designed to successfully help in the detection of missing parts, as well as, to assemble complete and correct parts for a gear shifter sub-assembly. Upon assembly, verification was conducted for proper assembly or attachment of parts and other associated faults. The use of fiber optic sensors enabled small parts to be sensed, pressure regulators were used to apply only a recommended forces and innovative design...

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Two Axis Scanner for PES Institute of Technology, Bangalore

Posted by on 6:54 AM in Projects | Comments Off on Two Axis Scanner for PES Institute of Technology, Bangalore


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Two Axis Scanner for PES Institute of Technology, Bangalore

Sasyaka Engineering has worked with academicians from universities to develop customized equipment for aiding and conducting of research experiments. For PESIT in Bangalore, Sasyaka Engineering has built and installed a two axis scanner to help conduct experiments on underwater acoustics. The intention of the research lab was to be able to perform experiments on the effect of ultrasonic waves transmitted over long distances under the sea. This experiment is done by using Sasyaka’s two-dimensional scanners (individual transmitter and receiver...

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Conrod Annealing Pick and Place for TVS Motor Company, Chennai

Posted by on 6:22 AM in Projects | Comments Off on Conrod Annealing Pick and Place for TVS Motor Company, Chennai


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Conrod Annealing Pick and Place for TVS Motor Company, Chennai

  In 2011, Sasyaka Engineering designed and built a ‘Pick and Place’ solution for a Conrod Annealing machine and installed it at TVS Motors, Chennai. The primary aim of building this machine was to extract the optimal output that the annealing machine was capable of. It was designed using pneumatic elements and the cycle time was worked out to optimize output without adding any delay. The added advantage of this machine was the ability to perform continuously at the same efficient level. This retro fit machine is capable of 3 similar...

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Lock Assembly Automation for Sandhar Automotives, Gurgaon

Posted by on 6:31 AM in Projects | Comments Off on Lock Assembly Automation for Sandhar Automotives, Gurgaon


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Lock Assembly Automation for Sandhar Automotives, Gurgaon

In 2009-2012, Sasyaka Engineering supplied an semi-automated lock assembly (lock side cover) machine to Sandhar Automotives, Gurgaon. In order to surmount the process of manually assembling small sub components, we meticulously designed a machine that provided automated assembly, as well, as complete in-line testing of the parts. This helped detect missing parts and increased productivity for the Company. The machine developed was a 7 station assembly machine with automatic feeding, part detection, selective orientation of parts, metal...

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Axel Tube Manufacturing Line Automation for Tube Products of India, Chennai

Posted by on 6:32 AM in Projects | Comments Off on Axel Tube Manufacturing Line Automation for Tube Products of India, Chennai


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Axel Tube Manufacturing Line Automation for Tube Products of India, Chennai

Sasyaka Engineering has designed and installed a material movement line for TPI to enable the axle tubes to be conveyed between three machines. This included a pick and place system for loading and unloading tubes weighing close to 8kg from a (computer numeric controlled) CNC machine. The gantry developed was based on a servo motor for precise axis motion and pneumatic grippers for grabbing material. The controller and the programme used ensured a certain amount of simple communication between machines as well as intelligence features that...

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End of Line Latch Testing for Aditya Auto Products & Engineering (I) Pvt Ltd, Bangalore

Posted by on 6:34 AM in Projects | Comments Off on End of Line Latch Testing for Aditya Auto Products & Engineering (I) Pvt Ltd, Bangalore

Over the last couple of years Sasyaka Engineering has developed testing machines for door latches used in automobiles. This machine tests important load and distance parameters on every end product leaving the line to validate its assembly process and assembled child parts. This validation of the part allows it to be despatched with a quality checked and ok badge, thereby enabling assembly of this safety critical assembly into the automobile. This machine is capable of testing manual, powered, LHD and RHD latches totaling to about 15...

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Design Consultancy For Artists

Posted by on 6:35 AM in Projects | Comments Off on Design Consultancy For Artists

Sasyaka Engineering has provided customised engineering solutions to artists for their work. This may include conceptualisation, designing or restoration of art works that integrates engineering with aethetics.

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End of Arm Tooling for Nypro Forbes in Hosur, Bangalore

Posted by on 6:37 AM in Projects | Comments Off on End of Arm Tooling for Nypro Forbes in Hosur, Bangalore


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End of Arm Tooling for Nypro Forbes in Hosur, Bangalore

Sasyaka Engineering has designed, manufactured and installed ‘End of Arm Tooling’ machine (EOAT) for their SCARA robots. The end of arm tooling was meticulously designed to deliver charger pins into a four cavity tool. An EOAT is specially designed for a particular use. Since the payload of the robot is of utmost importance, the materials used are light in weight and should be highly durable since the production quantities will be high. The accuracies with which such parts have to be machined and the final assembly accuracies required add...

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